2_TRICON硬件

Tricon System Hardware IntroductionTricon 系统硬件介绍 及维护知识

Tricon System Major Feature Tricon 系统的主要特点 Tricon System Cofiguration Tricon 系统的构成 Tricon MODULES Tricon 模块

Tricon 系统的主要特点 Tricon System Major Feature

Tricon System Overall Introduction Tricon系统概述

Over 6000 Tricon System Installed in Worldwide世界已应用了6000多套Tricon TMR系统

TÜV Certified for AK5/AK6 Safety Applications获得TUV AK5/AK6 级安全认证

TRICONEX Product also meet the international standards - TUV, CSA, FM, IEC, UL, CE ,1E MarkTRICONEX 产品连续获得国际标准化组织的认证---- TUV, CSA, FM, IEC, UL, CE

TRICONEX Headquarters and Manufacturing Facility is ISO 9000 certifiedTRICONEX 的每个制造机构(包括制造设备)都获得 ISO 9000 认证

Tricon – TMR Fault-Tolerant ControllerTricon - TMR 容错控制系统Definition of Tricon – TMR Fault Tolerance Controller: Tricon - TMR 容错控制系统的定义:Identifies and compensates for failed control system elements and allows on-line repair while continuing its assigned task without process interruption. 识别并补偿控制系统的错误 并允许在不影响正常生产的情况下在线维修。 High Safety Integrity - High Safety Availability due to TMR architecture, diagnostics, and on-line repair 高安全性和高可用性 –它是通过三重模件冗余结构(TMR)提供容错能 力的。此系统由三个完全相同的系统通道组成,自诊断以及在线维修。 High Availability - Eliminates spurious (false) trips

高可用性 - 消除因硬件故障造成的误停车。

TMR for High AvailabilityTMR – 高可利用率 Triple Modular Redundancy provides correct control in presence of any Single fault三重化组件提供正确的控制，即使存在任何单一故障也不影响整体效果。

Ability to operate with 3, 2 or 1 MP(s) before shutdown停车前的主处理机工作模式为 3-2-1。

On-line repair provides replacement of faulty module without disrupting control再线维护，提供更换故障组件的能力，且不影响控制(不停车)

Number of false shutdowns (trips) reduced降低因硬件错误而导致停车的次数。

Sequential and regulatory control capability提供连续控制、顺序控制、逻辑控制的能力。

Tricon TMR vs. All Other PLC TechnologiesTricon TMR 系统与其它PLC的比较

1.

Diagnostics - Catch problems before it become a threat to the process !诊断系统- 在系统发生危险之前抓住隐患！(瞬态和稳态)。

2.

On-Line Repair - A failed module can be pull out on-line (Hot Spare).再线维护- 故障硬件可以被再线更换！

3.

No Single Point of Failure - Isolation, so that a problem will not “bleed over” or affect or “propagate” to other legs.无单点故障–采用隔离技术，每一通道内部的三重电

路都是独立的。

Comprehensive diagnostics are embedded in the system, independent of user written application programming ! 自诊断内置于Tricon 的硬件内，不需要用户编写应用程序

Tricon TMR Architecture Tricon三重化结构Auto Spare Auto Spare

Input Leg

I/O BusMain Processor

Output Leg A

A

TriBus

A TriBus

Input Leg B Input Termination Input Leg C I/O Bus

Main Processor

OutputI/O Bus Leg BMain Processor

Voter

B

OutputTermination

TriBus

C

Output Leg C

Tricon TMR Architecture Tricon三重化结构

Connect the Input and Output Module Circuitry to the ASICs and the Architecture is complete!

Tricon TMR TechnologyTricon TMR 技术 Redundancy => No single point of failure冗余 => 无单点故障 隔离结构 再线维护

Isolated Architecture On-line repair possible Triplication - Fully implemented.三重化 -- 遍布于整个系统

Diagnostics - Embedded in the system系统诊断-自诊断内置于Tricon 的硬件内

Direct communications to Supervisory Control Systems与上位机系统直接通讯

TÜV Class 6 certified (IEEE SIL 3)TÜV AK6 级证书 (IEEE SIL 3)

TriStation allows off-line EmulationTriStation 软件允许离线仿真

Installation simplicity安装简便

Redundancy冗余 Three Main Processors 三重化主处理器 Process I/O modules with three independent legs 每一I/O模块都有三条独立的分电路 Dual Power Supplies 双重电源供给 Dual Communication Modules 双重通讯模块

Isolation隔离

Three independent Main Processors 三重独立的主处理机 Two independent Power Supplies in each rack 每个组件箱内都配备两重冗余电源 No shared components on process I/O modules 在I/O组件内部，没有共享部件 Mechanical and Electrical isolation of all processing elements 系统与现场之间隔离

On-line Replacement在线维护

Replace faulty I/O module without disrupting operation 无需系统停车即可在线更换 I/O 组件Replace faulty Main Processor without disrupting operation 无需系统停车即可在线更换 主处理机

Automatic switch-over to Hot Spare when I/O module is faulty 卡件故障时可自动切换到热备卡件

On-line Download software changes无需系统停车即可在线更改系统组态、在线软件下载

Fault Detection故障检测 Loopback on DO and AO Modules在 DO 和 AO 组件内都具有反馈电路

Comparison of Triplicated Input Data三重化的输入数据比较

Validation of each Main Processor Board每一主处理机都具有

CPU and Memory独立CPU 和 独立寄存器

Floating Point Unit浮点运算单元

TRIBUS Communication三重化通讯总线

Communication Microprocessors通讯微处理器

Fault indicator LED on all modules每一主处理机都具有 错误信息指示灯

Hardware Voting硬件表决

Digital inputs voted by TRIBUS

通过三重化总线对数字量输入信号进行表决

Digital outputs voted on DO Modules 在 DO 组件内实现数字量输出表决 Analog outputs selected on AO Modules 在 AO 组件内实现模拟量输出选择表决

Software Voting软件表决

Mid-value selection of analog inputs 模拟量输入信号，选择中值 Diagnostic data on I/O modules 诊断数据保存在 I/O 组件内

TRICON SYSTEM CONFIGURATIONTricon 系统构成

Tricon Main System Tricon 主系统 Engineer/SOE Station 工程师/SOE站 Operational Station 操作站

Auxiliary Console 辅助操作台 Annunciator 报警器

Tricon High Density Main ChassisTricon 高密度主机架

Tricon High Density Expansion ChassisTricon 高密度扩展机架

I/O Chassis ConnectionI/O 机架的连接 1 Main Chassis1个主机架3 cables3 cables

More than 14 Expansions最多14个扩展机架 两种形式的扩展机架： 1、扩展机架 与主机架的距离30米 2、远程机架 与与主机架的距离12 公里。 连接电缆： #9000和#9001。1 cable 3 cables

Expansion Chassis #3

Expansion Chassis #4 to #14

Expansion Chassis #15

3 cables

Expansion Chassis #2

TRICON Main Chassis (Chassis #1)

TRISTATION (IBM PC compatible)